Layin Pretreatment na QXY Karfe

Sigogin Samfura

QXY Layin Pretreatment na Karfe Aikace-aikace:
Ana amfani da shi musamman don gyaran saman (wato dumamawa, cire tsatsa, feshi fenti da busarwa) na farantin ƙarfe da sassa daban-daban na gini, da kuma tsaftacewa da kuma sake gyara sassan tsarin ƙarfe.

Zai fitar da hotunan ƙarfe masu kaifi/ƙarfe zuwa saman ƙarfe na kayan aikin ƙarƙashin ƙarfin iska. Bayan fashewa, saman ƙarfe zai bayyana da haske iri ɗaya, wanda zai inganta ingancin kayan shafa na fenti.
Babban Sassan QXY Karfe Plate Pretreatment Line

Injin fashewa na QXY ya ƙunshi tsarin lodi da saukewa ta atomatik (Zaɓi), tsarin jigilar na'ura mai naɗawa (Na'urar shigarwa, na'urar juyawa da na'urar juyawa ta ciki), ɗakin fashewa (tsarin ɗakin, layin kariya, injinan fashewa na harbi, na'urar samar da abrasive), tsarin zagayawar abrasive (Mai rabawa, lif ɗin bokiti, na'urar jigilar sukurori), na'urar tattara abrasive (An keɓance shi), tsarin tattara ƙura da tsarin sarrafa lantarki. Hanyoyin dumama iri-iri don dumama da bushewar ɓangaren, feshi mai ƙarfi mara iska don fenti. Wannan injin gaba ɗaya yana amfani da ikon PLC, yana isa matakin ci gaba na duniya na manyan kayan aiki a duniya.

QXY Karfe Farantin Pretreatment Line Features:

1. Kan impeller an yi shi ne da dabaran fashewa, tsarin yana da sauƙi kuma mai ɗorewa.
2. Segregator yana da inganci sosai kuma yana iya kare ƙafafun fashewa.
3. Matatar ƙura za ta iya rage gurɓatar iska sosai da kuma inganta yanayin aiki.
4. Belin roba mai jure wa bushewa yana rage karo da kayan aiki, kuma yana rage hayaniya.
5. PLC ce ke sarrafa wannan injin, aikin yana da sauƙi kuma abin dogaro.

Layin Faranti na QXY Karfe:

1. Babban wurin tsaftacewa na ciki, tsari mai tauri da ƙirar kimiyya. Ana iya tsara shi kuma a ƙera shi bisa ga tsari.
2. Babu buƙatar musamman don tsarin kayan aikin. Ana iya amfani da shi don nau'ikan kayan aikin daban-daban.
3. Ana amfani da shi sosai wajen tsaftacewa da ƙarfafawa ga sassa masu rauni ko marasa tsari, matsakaici ko manyan sassa, sassan da aka yi da siminti, cire yashi da kuma kammalawa ta waje.
4. Sashen dumamawa da bushewa ya ɗauki nau'ikan dumama daban-daban, kamar wutar lantarki, iskar gas, man fetur da sauransu.
5. Za a iya sanya shi a matsayin wani ɓangare na layin sarrafawa.
6. Kamfanin PLC ne ke kula da cikakken kayan aiki, kuma babban kayan aiki ne na matakin ci gaba na duniya.
7. Akwai na'urar sarrafawa kusa da kowane sashe na teburin naɗawa, wanda za a iya sarrafa shi da hannu ko ta atomatik. A lokacin sarrafawa ta atomatik, dukkan layin teburin naɗawa yana da alaƙa da daidaita saurin gudu mara matakai; a lokacin sarrafawa ta hannu, kowane sashe na teburin naɗawa za a iya sarrafa shi daban, wanda ke da amfani ga daidaita zagayowar aiki, kuma yana da amfani ga daidaitawa da kula da kowane sashe na teburin naɗawa.
8. Shigarwa, fitarwa da rarrabawa na teburin nadi na ɗakin, daidaita saurin gudu mara matakai, wato, yana iya aiki tare da dukkan layin, kuma yana iya aiki da sauri, don haka ƙarfen zai iya tafiya da sauri zuwa wurin aiki ko kuma ya fita da sauri zuwa wurin da aka nufa don tashar fitarwa.
9. Gano kayan aiki (ma'aunin tsayi) yana ɗaukar bututun lantarki na lantarki da aka shigo da shi, wanda injin birki ke tuƙawa, kuma yana wajen ɗakin fashewa don hana tsangwama ga ƙura; an samar da na'urar auna faɗin kayan aiki don daidaita adadin buɗewar ƙofar harbi ta atomatik;
10. Rumbun feshi yana amfani da famfon feshi mai ƙarfi na American Graco wanda ba shi da iska. Ana amfani da layin jagora na layi na yau da kullun don tallafawa keken, kuma ana sarrafa bugun keken ta hanyar injin servo.
11. An raba tsarin ganowa da watsawa na Workpiece daga bindigar feshi, ba tare da tsangwama ga fenti ba, mai sauƙin tsaftace sikelin fenti
12. Dakin busarwa yana amfani da ka'idar dumama dielectric da zagayawar iska mai zafi don amfani da zafi sosai. Zafin ɗakin busarwa ana iya daidaita shi daga 40 zuwa 60 ° C, kuma an saita wurare uku na aiki na ƙarancin zafin jiki, matsakaicin zafin jiki da babban zafin jiki. Tsarin jigilar sarkar farantin yana ƙara ƙafafun hana juyawa biyu, wanda ke magance matsalolin karkatar sarkar farantin da suka gabata da ƙimar gazawar mai yawa.
13. Na'urar tace fenti da hazo da kuma na'urar tsarkake iskar gas mai cutarwa
14. Yin amfani da auduga mai tace fenti mai zurfi don tace fenti, lokacinsa ba shi da iyaka shine shekara ɗaya.
15. Shakar iskar gas mai cutarwa tare da carbon mai aiki
16. Yi amfani da cikakken layin PLC mai sarrafawa mai iya shiryawa, ganowa ta atomatik da kuma bincika ta atomatik don wurin kuskure, sauti da ƙararrawa mai haske.
17. Tsarin kayan aikin yana da ƙanƙanta, tsarin yana da ma'ana, kuma kulawa yana da matuƙar dacewa. Da fatan za a tuntuɓi wakilin tallace-tallace don zane-zanen ƙira.

Tsarin aiki na QXY Karfe Plate Pretreatment Line:

Ana aika farantin ƙarfe zuwa ɗakin tsaftacewa mai rufewa ta hanyar tsarin jigilar na'urar, kuma ana hanzarta fashewar (ƙarfe mai siminti ko ƙarfe mai waya) zuwa saman ƙarfe ta hanyar mai bugun, kuma ana shafa saman ƙarfe da goge shi don cire tsatsa da datti; sannan a yi amfani da goga mai naɗawa, sukurori masu tattara ƙwayoyin cuta da bututun busarwa mai ƙarfi don tsaftace barbashi da ƙurar da ke iyo a saman ƙarfe; ƙarfen da aka lalata yana shiga cikin rumfar feshi, kuma wurin aiki mai sassa biyu ana yi masa magani da bindigar feshi da aka sanya a kan manyan trolleys na feshi na sama da ƙasa. Ana fesa firam ɗin a saman ƙarfe, sannan a shiga ɗakin busarwa don ya bushe don fim ɗin fenti da ke saman ƙarfe ya kai yanayin "busar yatsu" ko "busar datti" kuma a aika da shi da sauri ta hanyar abin da aka fitar da shi.

Duk wannan tsari ya cimma manufar cire tsatsa, hana tsatsa da kuma ƙarfafa saman. Saboda haka, layin faranti na ƙarfe na QXY yana amfani da na'urar sarrafawa mai iya tsarawa (PLC) don daidaita aikin injin gaba ɗaya, kuma yana iya kammala tsarin aiki mai zuwa:
(1) An kammala shirye-shiryen kowace tasha; an yi amfani da tsarin cire ƙura; an yi amfani da tsarin zagayawa na bututu; an yi amfani da tsarin tace fenti; an yi amfani da tsarin tsarkake iskar gas mai cutarwa; an kunna injin busar da iskar.
(2) Idan ana buƙatar busarwa, tsarin busarwa yana farawa kuma yana tsayawa bayan ya kai wani yanayi na zafi. A duk tsawon aikin, zafin tsarin busarwa da PLC ke sarrafawa koyaushe yana canzawa a cikin kewayon zafin da aka bayar.
(3) Ana ɗaga abin gogewa irin na gona, buroshin birgima, sukurori mai karɓar ƙwayoyi da kuma bindigar feshi ta sama zuwa matsayi mafi girma.
(4) Mai aiki yana tantance nau'in ƙarfen da aka sarrafa.
(5) Ma'aikacin ɗaukar kaya yana amfani da na'urar ɗaukar kaya ta lantarki don sanya farantin ƙarfe a kan teburin abin da aka naɗa sannan ya daidaita shi.
(6) Ga faranti na ƙarfe masu faɗin da ya dace, ana iya haɗa su a kan teburin abin da aka naɗa tare da tazara ta 150-200mm a tsakiya.
(7) Mai ɗaukar kaya yana ba da siginar cewa an saita kayan kuma ya fara ciyarwa cikin teburin birgima.
(8) Na'urar auna tsayi tana auna tsayin ƙarfe.
(9) Ana matse ƙarfen a kan abin naɗin matsi na tsarin fashewar harba, ana jinkirta shi.
(10) Goga mai birgima da sukurin karɓar ƙwayar cuta suna sauka zuwa tsayin da ya dace.
(11) Dangane da faɗin farantin ƙarfe, a ƙayyade adadin buɗewar ƙofofin harbi.
(12) Buɗe na'urar busar da wuta don ƙofar harbi don tsaftace ƙarfe.
(13) Goga mai naɗewa yana tsaftace harsashin da aka tara a kan ƙarfe. Ana ja harsashin a cikin sukurorin tattara ƙwayoyin sannan a jefar da shi cikin ɗakin ta hanyar sukurorin tattara ƙwayoyin.
(14) Fanka mai ƙarfi yana hura harsashin da ya rage a kan ƙarfen.
(15) Karfe yana fita daga tsarin fashewar harsashi.
(16) Idan wutsiyar ƙarfen ta bar ɗakin fashewar bindiga, jinkirtawa, rufe ƙofar samar da kayayyaki, jinkiri, goga mai naɗewa, da kuma sukurin ɗaga harbin zuwa matsayi mafi girma.
(17) Matse ƙarfen a kan abin naɗin matsi na rumfar feshi.
(18) Na'urar auna tsayin fenti tana auna tsayin ƙarfe.
(19) An saukar da bindigar fesawa da ke kan na'urar fesa fenti zuwa mafi kyawun matsayi.
(20) Tsarin fesa fenti ya fara, kuma na'urar auna faɗin fenti ta tsaya a kan keken fenti na sama, tana faɗaɗawa a wajen ɗakin fesa fenti kuma tana motsawa tare da tsarin fesa fenti yana fara gano ƙarfen.
(21) Karfe yana barin abin da ke motsa matsi na tsarin fenti, kuma bindigar feshi ta ci gaba da fenti bisa ga bayanan matsayin fenti na ƙarshe na tsawon lokaci sannan ta tsaya.
(22) Karfe yana shiga ɗakin busarwa, kuma an busar da fim ɗin fenti (ko kuma a busar da shi da kansa).
(23) An buɗe ƙarfen aka aika shi zuwa teburin birgima sannan aka yi tafiya zuwa wurin yanka.
(24) Idan suna amfani da faranti na ƙarfe, masu yanke suna amfani da majajjawa na lantarki don ɗaga faranti na ƙarfe.
(25) Rufe kowace tasha bi da bi. Injin fashewa da harbi, tsarin fenti, tsarin busarwa.
(26) Rufe tsarin zagayawar iskar gas, tsarin cire ƙura, tsarin tace hazo na fenti, tsarin tsarkake iskar gas mai cutarwa, da sauransu.
(27) Kashe dukkan na'urar.